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LAWN TRACTOR 24 HP, 42" Tractor Electric Start PYT9000 Model No. 247.28672
• EspaSol,
p. 62 This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Operator's Manual.
iMPORTANT:
For answers to your questions this product, Call:
Read and follow all Safety Rules and instructions before operating
about
1=800=659=5917
this equipment.
Craftsman Tractor Help Line 5am = 5 pro, Mort =Sat
Sears Brands Management
Corp., Hoffman
Visit our website:
Estates, IL 60179 U.S.A.
www.craftsman.com
FormNo.769-05910 (February 10,2010)
Warranty Statement .......................................................... Safety instructions ............................................................ Safety Labels .................................................................... Assembly ......................................................................... Know your Lawn Mower .................................................. Operation ........................................................................
CRAFTSMAN
2 3 9 10 13 16
PROFESSIONAL
FULL WARRANTY
Whenoperatedand maintainedaccordingto all suppliedinstructions, ifany non-expendablepartof this ridingequipmentfails due to a defectin materialor workmanshipwithintwo yearsfrom thedate or purchase,call 1-800-659-5917to arrangefor free in-homerepair. Theframe and frontaxle will be repairedfreeof chargefor five yearsfrom the dateof purchaseif defectivein materialor workmanship. All of the abovewarrantycoverageappliesfor onlyone yearfrom thedateof purchaseif this ridingequipmentis everusedfor commercialor rentalpurposes. in all cases, if repairprovesimpossible,the ridingequipmentwill be replacedfree of chargewith the sameor an equivalentmodel. The batterywill be replacedfree of chargefor 90 daysfrom the dateof purchaseif defectivein materialor workmanship(our testingprovesthat it will nothold a charge). This warrantycoversONLYdefectsin materialand workmanship.Searswill NOT payfor: • Expendableitemsthat becomewornduringnormaluse, includingbutnot limitedto blades,spark plugs,air cleaners,belts,and oil filters. •
•
•
Standardmaintenanceservicing,oil changes,or tune-ups. Tire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,thorns,stumps,or glass. Tireor wheelreplacementor repairresultingfrom normalwear,accident,or improperoperationor maintenance. Repairsnecessarybecauseof operatorabuse, includingbutnot limitedto damagecausedby towingobjectsbeyondthe capabilityof the ridingequipment,impactingobjectsthat bend theframe or crankshaft,or over-speedingthe engine. Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, electricaland mechanicaldamagecausedby improper storage,failureto usethe propergradeand amountof engineoil, failureto keepthe deck clearof flammabledebris, or failureto maintainthe ridingequipmentaccordingto the instructionscontainedin theoperator'smanual. Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contaminatedor oxidized(stale).in general,fuel shouldbe used within30 daysof its purchasedate. Normaldeteriorationand wearof the exteriorfinishes,or productlabel replacement. Thiswarrantyappliesonly whilethis productis withinthe UnitedStates. This warrantygivesyou specificlegal rights,and you mayalso haveotherrightswhich vary from stateto state. Sears, Roebuck and Co., Hoffman Estates, IL 60179
Gross HP:
24
EngineOil: Fuel:
SAE 30 UnleadedGasoline
SparkPlug:
Champion®RC12YC
Engine:
Briggs& StrattonProfessionalSeries
© SearsBrands,LLC
Model Number Serial Number Dateof Purchase Recordthe modelnumber,serialnumber, and dateof purchaseabove.
2
This machinewas builtto be operatedaccordingto the safeoperation practicesin this manual.As with anytype of powerequipment, carelessnessor error on the partof the operatorcan resultin serious injury.This machineis capableof amputatingfingers,hands,toes and feet and throwingdebris.Failureto observethe followingsafety instructionscouldresultin seriousinjuryor death.
This symbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfand others. Readand followall instructionsin this manual beforeattemptingto operatethis machine.Failureto complywith these instructionsmay resultin personalinjury.Whenyou seethis symbol,HEEDITS WARNING!
CALIFORNIA
PROPOSITION
65
Your Responsibility--Restrict the useof this powermachineto personswho read,understandand follow thewarningsand instructions in this manualand on the machine.
EngineExhaust,someof its constituents,and certainvehicle componentscontainor emit chemicalsknownto Stateof California to cause cancerand birthdefects or other reproductiveharm. Batteryposts,terminals,and relatedaccessoriescontainlead and leadcompounds,chemicalsknownto the Stateof Californiato cause cancerand reproductiveharm.Washhandsafter handling.
GENERAL •
• •
OPERATION
Neverallowadultsto operatethis machinewithoutproper instruction.
•
Tohelp avoidbladecontactor a thrownobjectinjury, keep bystanders,helpers,childrenand pets at least 75 feet fromthe machinewhile it is in operation.Stopmachineif anyoneenters the area.
•
•
Read,understand,and followall instructionson the machineand in themanual(s)beforeattemptingto assembleand operate. Keepthis manualin a safe placefor futureand regularreference and for orderingreplacementparts. Be familiarwith all controlsand their properoperation.Knowhow to stop the machineand disengagethemquickly. Neverallowchildrenunder 14 yearsold to operatethis machine. Children14 yearsold and over shouldreadand understandthe operationinstructionsand safety rulesin this manualand should be trainedand supervisedbya parent.
•
•
SAVE THESE INSTRUCTIONS!
•
•
Be awareof the mowerand attachmentdischargedirectionand do not pointit at anyone.Donot operatethe mowerwithoutthe dischargecover or entiregrass catcherin its properplace. Donot put handsor feet near rotatingpartsor underthe cutting deck. Contactwith the blade(s)can amputatehandsand feet. A missingor damageddischargecovercan causeblade contact or thrownobject injuries.
•
Stoptheblade(s)whencrossinggraveldrives,walks,or roads and while notcuttinggrass. Watchfor trafficwhenoperatingnear or crossingroadways.This machineis not intendedfor useon any public roadway.
•
Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys,and otherforeign objectswhich couldbe pickedup and thrownby the blade(s). Thrownobjectscan causeseriouspersonalinjury. Planyour mowingpatternto avoiddischargeof materialtoward roads,sidewalks,bystandersand the like.Also, avoiddischarging materialagainsta wall or obstructionwhich maycause dischargedmaterialto ricochetback towardthe operator.
• • •
3
Alwayswear safetyglassesor safetygogglesduring operation and while performingan adjustmentor repairto protectyoureyes. Thrownobjectswhich ricochetcancause seriousinjuryto the eyes. Wearsturdy,rough-soledwork shoesand close-fittingslacksand shirts.Loosefittingclothesand jewelry canbe caughtin movable parts.Neveroperatethis machinein bare feet or sandals.
Donot operatethe machinewhile underthe influenceof alcohol or drugs. Mowonly in daylightor good artificiallight. Nevercarry passengers. Disengageblade(s)beforeshiftinginto reverse.Backup slowly. Alwayslookdownand behindbeforeand while backingto avoida back-overaccident.
•
SLOPE
Slowdownbeforeturning.Operatethe machinesmoothly.Avoid erraticoperationand excessivespeed. Disengageblade(s),set parkingbrake,stopengine and wait until the blade(s)come to a completestop beforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrass or debris,or makinganyadjustments.
OPERATION
Slopesare a majorfactorrelatedto loss of controland tip-over accidentswhichcan result in severeinjuryor death.All slopes require extra caution.If youcannot back up the slopeor if youfeel uneasyon it, do not mowit. Foryoursafety,use the SlopeGuide includedas partof this manual to measureslopesbeforeoperatingthis machineon a slopedor hilly area. If the slopeis greaterthan15 degreesas shownon the Slope Guide,do notoperatethis machineon that area or seriousinjurycould result.
Neverleavea runningmachineunattended.Alwaysturnoff blade(s),set parkingbrake,stopengine and removekey before dismounting. Use extracare whenloadingor unloadingthe machineintoa traileror truck. This machineshouldnot be drivenup or down ramp(s),becausethe machinecouldtip over,causingserious personalinjury.The machinemustbe pushedmanuallyon ramp(s)to loador unloadproperly.
Do: o
Mowup and down slopes,not across.Exerciseextremecaution whenchangingdirectionon slopes.
•
Watchfor holes,ruts,bumps,rocks,or other hiddenobjects. Uneventerraincouldoverturnthe machine.Tallgrass can hide obstacles.
Mufflerand engine becomehotand can causea burn.Do not touch. Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,door openingsetc., wherethe operatormay be struckor pulledfrom the machine,which could result in seriousinjury. Disengageall attachmentclutchesand depressthe brakepedal completelybeforeattemptingto start engine. • Yourmachineisdesignedto cut normalresidentialgrass of a heightno morethan 10".Do not attemptto mowthroughunusually tall, dry grass (e.g.,pasture)or piles of dry leaves.Dry grass or • leavesmaycontactthe engineexhaustand/or build up on the mowerdeck presentinga potentialfire hazard. Use onlyaccessoriesand attachmentsapprovedfor this machine by the machinemanufacturer.Read,understandand followall instructionsprovidedwith the approvedaccessoryor attachment. Fora list of approvedaccessoriesand attachments,call 1-800• 659-5917.
Useslow speed.Choosea lowenoughspeedsettingso that you will nothaveto stop or shiftwhileon the slope.Tires may lose tractionon slopeseventhoughthe brakesare functioning properly.Alwayskeepmachinein gearwhen goingdownslopes to take advantageof enginebrakingaction. Followthe manufacturer'srecommendationsfor wheelweights or counterweightsto improvestability.Forrecommendations,call 1-800-659-5917. Useextra carewith grass catchersor otherattachments.These can changethe stabilityof the machine.
Keepall movementon the slopes slowand gradual.Do not make suddenchangesin speedor direction.Rapidengagementor brakingcouldcausethe front of the machineto lift and rapidlyflip overbackwardswhich couldcauseseriousinjury. Avoidstartingor stoppingon a slope. If tires losetraction,disengage the blade(s)and proceedslowlystraightdownthe slope. Do Not:
Data indicatesthat operators,age 60 years and above,are involvedin a largepercentageof riding mower-relatedinjuries. Theseoperatorsshouldevaluatetheirability to operatethe riding mowersafelyenoughto protectthemselvesand othersfrom seriousinjury. If situationsoccurwhich are not coveredin this manual,usecare and goodjudgment.Contact1-800-659-5917for informationand assistance.
• •
• •
4
Donot turnon slopesunlessnecessary;then, turnslowlyand graduallydownhill,if possible. Donot mow neardrop-offs,ditchesor embankments.The mower could suddenlyturnover if a wheelis overthe edgeof a cliff, ditch,or if an edge cavesin. Donot try to stabilizethe machineby puttingyourfoot on the ground. Donot usea grass catcheron steepslopes.
• •
Donot mowon wet grass.Reducedtractioncouldcausesliding. Donot attemptto coastdownhill.Over-speedingmaycausethe operatorto lose controlof the machineresultingin seriousinjury or death.
•
Donot tow heavypull behindattachments(e.g. loadeddumpcart, lawn roller,etc.)on slopesgreaterthan5 degrees.Whengoing down hill,the extraweighttends to pushthe tractorand may causeyou to loosecontrol (e.g.tractormay speedup, brakingand steeringability are reduced,attachmentmayjack-knifeand cause tractorto overturn).
CHILDREN
SERVICE
Tragicaccidentscanoccur ifthe operatoris notalert to the presence of children.Childrenare often attractedto the machineand the mowing activity.They do notunderstandthe dangers.Neverassumethat childrenwill remainwhereyou last sawthem. • Keepchildrenout of the mowingareaand inwatchfulcare of a responsibleadultotherthanthe operator. • Be alert and turnmachineoff ifa childentersthe area.
SafeHandlingof Gasoline Toavoidpersonalinjuryor propertydamageuse extremecarein handlinggasoline.Gasolineisextremelyflammableand the vaporsare explosive.Seriouspersonalinjurycanoccur whengasolineis spilled on yourselfor your clotheswhich can ignite.Washyourskin and changeclothesimmediately.
•
•
•
Beforeand whilebacking,lookbehindand downfor small children. Nevercarry children,evenwith the blade(s)shut off.They may fall off and be seriouslyinjuredor interferewith safe machine operation. Use extremecarewhenapproachingblind corners,doorways, shrubs,trees or otherobjectsthat may block yourvisionof a child whomay run intothe machine.
Whenpractical,removegas-poweredequipmentfrom the truck or trailerand refueliton theground.If this isnot possible,then refuelsuch equipmenton a trailerwith a portablecontainer,rather than froma gasolinedispensernozzle. Keepthe nozzleincontactwith the rim of the fueltank or containeropeningat all timesuntilfuelingiscomplete.Donot use a nozzlelock-opendevice.
Toavoidback-overaccidents,alwaysdisengagethe cutting blade(s)beforeshiftingintoReverse.If equipped,the "Reverse CautionMode"(bladesoperatewhilemachineridesin reverse) shouldnotbe usedwhenchildrenor othersare around. Keepchildrenaway from hotor runningengines.They cansuffer burnsfroma hotmuffler.
•
•
Removekeywhenmachineisunattendedto preventunauthorized operation. Neverallowchildrenunder 14 yearsof age to operatethis machine. Children14 and overshouldreadand understandthe instructions and • safeoperationpracticesin this manualand on the machineand should • be trainedand supervisedbyan adult.
TOWING Towonlywith a machinethat hasa hitch designedfor towing.Do not attachtowedequipmentexceptat the hitch point. Followthe manufacturersrecommendationforweight limitsfor towedequipmentand towingon slopes.For recommendations, call 1-800-659-5917. Neverallowchildrenor othersin or on towedequipment. On slopes,theweightof thetowed equipmentmaycause lossof tractionand loss of control. Alwaysuseextra cautionwhentowingwith a machinecapableof makingtight turns (e.g."zero-turn"ride-onmower). Makewide turnsto avoidjack-knifing. Travelslowlyand allowextradistanceto stop. Do notcoastdownhill.
Useonly an approvedgasolinecontainer. Neverfill containersinsidea vehicleor on a truckor trailer bed with a plasticliner.Alwaysplacecontainerson the groundaway from yourvehiclebeforefilling.
•
•
Extinguishall cigarettes,cigars,pipesand othersourcesof ignition. Neverfuel machineindoors. Neverremovegascap or add fuelwhilethe engineis hotor running.Allowengineto coolat least two minutesbeforerefueling. Neveroverfill fuel tank. Filltank to no morethan 1/2inchbelow bottomof filler neckto allowspace forfuel expansion. Replacegasolinecap and tightensecurely. If gasolineis spilled,wipeitoff the engineand equipment.Move machineto anotherarea.Wait 5 minutesbeforestartingthe engine. To reducefire hazards,keepmachinefree of grass,leaves,or otherdebrisbuild-up.Cleanup oil or fuel spillageand removeany fuel soakeddebris. Neverstorethe machineor fuelcontainerinsidewherethere isan open flame,sparkor pilotlight as on a waterheater,spaceheater, furnace,clothesdryeror othergasappliances. Allowa machineto coolat least five minutesbeforestoring.
General Service • Donot changethe enginegovernorsettingsor over-speedthe engine.The governorcontrolsthe maximumsafe operatingspeed • Never runanengine indoors orina poorly ventilated area.Engine of the engine. exhaust contains carbon monoxide, anodorless, anddeadly gas. Maintainor replacesafetyand instructionlabels,as necessary. • Before cleaning, repairing, orinspecting, make certain the blade(s) andallmoving partshave stopped. Disconnect thespark • Observeproperdisposallaws and regulationsfor gas, oil, etc.to plugwireandground against theengine toprevent unintended protecttheenvironment. starting. • Accordingto the ConsumerProductsSafetyCommission(CPSC) • Periodically check tomake suretheblades come tocomplete and the U.S.EnvironmentalProtectionAgency(EPA),this product stopwithin approximately (5)fiveseconds after operating the has an AverageUsefulLifeof seven(7) years,or 270 hours blade disengagement control. Iftheblades donotstopwithin the of operation.At the end of the AverageUsefulLife,buy a new thistimeframe, yourmachine should beserviced professionally machineor havethe machineinspectedannuallybya Searsor byaSears orother qualified service dealer. otherqualifiedservicedealerto ensurethat all mechanicaland safety systemsare workingproperlyand not wornexcessively. • Check brake operation frequently asitissubjected towear during Failureto do so can resultin accidents,injuriesor death. normal operation. Adjust andservice asrequired. DO NOT MODIFY ENGINE • Check theblade(s) andengine mounting bolts atfrequent intervals forproper tightness. Also,visually inspect blade(s) Toavoid seriousinjuryor death,do notmodifyengine in anyway. fordamage (e.g., excessive wear, bent, cracked). Replace the Tamperingwith the governorsettingcanlead to a runawayengineand blade(s) withtheoriginal equipment manufacturer's (O.E.M.) cause it to operateat unsafespeeds.Nevertamper with factorysetting blade(s) only, listed inthismanual. Useofpartswhich donot of enginegovernor. meet theoriginal equipment specifications mayleadtoimproper NOTICE REGARDING EMISSIONS performance andcompromise safety! are certifiedto complywith Californiaand federal • Mower blades aresharp. Wrap theblade orwear gloves, anduse Engineswhich EPAemissionregulationsfor SORE(SmallOff RoadEquipment)are extra caution whenservicing them. certifiedto operateon regularunleadedgasoline,and may include • Keep allnuts, bolts, andscrews tighttobesuretheequipment is the followingemissioncontrol systems:EngineModification(EM)and • •
• •
in safeworkingcondition. Nevertamperwith the safetyinterlocksystemor othersafety devices.Checktheir properoperationregularly.
ThreeWay Catalyst(TWO)if so equipped.
SPARK
After strikinga foreignobject,stop the engine,disconnectthe spark plugwire(s) and groundagainstthe engine.Thoroughly inspectthe machinefor anydamage.Repairthe damagebefore startingandoperating. Neverattemptto makeadjustmentsor repairsto the machine whilethe engineis running.
ARRESTOR
This machineis equippedwith an internalcombustionengineand shouldnotbe usedon or near anyunimprovedforest-covered, brushcoveredor grass-coveredland unlessthe engine'sexhaust systemisequippedwith a sparkarrestermeetingapplicablelocalor statelaws (if any).
Grasscatchercomponentsand the dischargecoverare subject to wearand damagewhich couldexposemovingparts or allow objectsto be thrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywith originalequipment manufacturer's(O.E.M.)parts only,listed in this manual.Use of parts whichdo not meetthe originalequipmentspecificationsmay lead to improperperformanceandcompromisesafety!
If a sparkarresteris used,it shouldbe maintainedin effectiveworking order by the operator.Inthe Stateof Californiatheaboveis required by law (Section4442of the CaliforniaPublicResourcesCode). Other states mayhavesimilarlaws.Federallaws applyon federallands. A sparkarresterfor the mufflerisavailablethroughyournearestSears Partsand RepairServiceCenter.
6
SAFETY
SYMBOLS
This pagedepictsand describessafety symbolsthat may appearon this product. Read,understand,and follow all instructions on the machine beforeattemptingto assembleand operate.
READ THE OPERATOR'S MANUAL(S) Read, understand,
and follow
all instructions
in the manual(s) before
attempting
to assemble
and
operate
DANGER--
ROTATING BLADES
Never carry passengers.
Never carry children,
even with the blades off.
0 DANGER--
ROTATING BLADES
Always look down
WARNING--
and behind before
and while
backing
to avoid a back-over
accident.
ROTATING BLADES
Do not put hands or feet near rotating can amputate
parts or under the cutting
deck. Contact with the blade(s)
hands and feet.
WARNING--THROWN This machine
OBJECTS
may pick up and throw and objects
WARNING--THROWN This machine
which can cause serious personal
injury.
which can cause serious personal
injury.
OBJECTS
may pick up and throw and objects
BYSTANDERS Keep bystanders,
helpers,
children
and pets at least 75 feet from the machine
while
it is in
operation.
WARNING--
SLOPE OPERATION
Do not operate
A
WARNING--
this machine
HOT SURFACE
Engine parts, especially muffler
on a slope greater than 15 degrees.
the muffler,
become extremely
hot during
operation.
Allow engine and
to cool before touching.
DANGER--
ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate catcher is in its proper
place. If damaged,
7
replace immediately.
unless discharge
cover or grass
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WARNING This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol HEED ITS WARNING! Your Responsibility Restrict the use of this power machine to persons who read, understand, and follow the warnings and instructions in this manual and on the machine.
ROTATING BLADES CAUSE SERIOUS INJURY OR DEATH • DONOTMOWWHENCHILDREN OROTHERS ARE AROUND • NEVERCARRY CHILDREN EVENWITHBLaDE(S) OFF. • LOOKDOWNANDNEMDONEFORSANDWHILE BACKING. • MOWINGINREVERSEISNOTRECOMMENDED.
NOTE: IN BOTH MODES, WHEN OPERATOR LEAVES SEAT, ENGINE WILL STOP UNLESS PARKING BRAKE IS SET AND BLAINS
AR_
DISEHGAGE_
9
TRACTOR SET-UP Moving
The Tractor
Shipping
Removal
Manually
Yourtractor'stransmissionis equippedwith a hydrostaticreliefvalve for occasionswhenit is necessaryto movethe tractormanually.Opening this valve permitsthe fluidin the transmissionto bypassits normal route,allowingthe rear tiresto "freewheel."Toopen the hydrostatic reliefvalve,proceedas follows: 1.
Brace
Makesurethe lawntractor'sengine isoff, set the parkingbrakeand removethe ignitionkey beforeremovingthe shippingbrace. 1.
Locatethe shippingbrace, if present,and warningtag foundon the rightsideof the cuttingdeck.See Figure2.
Locatethe hydrostaticbypassrod in the rear of thetractor.See Figure1.
Figure2 .
Figure1 2.
Pull the hydrostaticbypassrod outward,then down,to lock it in place.
NOTE:The transmissionwill NOTengagewhenthe hydrostatic bypassrod is pulledout. Returnthe rod to its normalpositionprior to operatingthe tractor.
Whileholdingthe dischargechute coverwith yourleft hand, removethe shippingbracewith yourright handby graspingit betweenyourthumband indexfingerand rotatingit clockwise.
The shippingbraceis usedfor packagingpurposesonly.Remove and discardthe shippingbracebeforeoperatingyour lawntractor.
The mowingdeck is capableof throwingobjects. Operatingthe riding mowerwithoutthe dischargecoverin theproperoperatingposition could resultin seriouspersonalinjuryand/orpropertydamage.
Neverattemptto movethetractormanuallywithoutfirst openingthe hydrostaticreliefvalve.Doingsowill result in seriousdamageto the tractor'stransmission.
10
CONNECTING THE BATTERY CABLES
Setting
Whenattachingbatterycables,alwaysconnectthe POSiTiVE(Red) wire to its terminalfirst, followedbythe NEGATIVE(Black) wire.
1.
Selectthe heightpositionof the cuttingdeck by placingthe deck lift leverin the normallydesiredmowingheightsetting(anyof the six differentcuttingheightnotcheson the rightfender).
2.
Checkthe gaugewheelsfor contactor excessiveclearancewith the surfacebelow.The deck gaugewheelsshouldhavebetween 1A"and Y2"clearanceabovethe ground.
If the gaugewheelshaveexcessiveclearanceor contactwith the surface,adjustas follows:
Toconnectthe batterycables,proceedas follows: NOTE:The positivebatteryterminalis markedPos.(+). The negative batteryterminalis markedNeg.(-).
a.
Raisethe decklift handleto itshighestsetting.
b.
Removethe front and reargauge wheelsby removingthe lock nutsand shoulderscrewswhich securethemto the
Removetheplasticcover,if present,fromthe positive(+)battery terminaland attachthe redcable to the positivebatteryterminal (+)with the bolt and hexnut. See Figure3.
f
Wheels
Movethe tractoron a firm and levelsurface,prderably pavement,and proceedas follows:
Batteryposts,terminals,and relatedaccessoriescontainlead and leadcompounds,chemicalsknownto the State of Californiato cause cancer and reproductiveharm.Washhandsafter handling.
1.
the Deck Gauge
deck. See Figure4.
-,
Figure3
c.
2.
Removetheplasticcover,if present,fromthe negative(-) battery terminaland attachthe black cableto the negativebattery terminal(-) with the bolt and hex nut. See Figure3.
3.
Positionthe red rubberbootoverthe positivebatteryterminalto help protectit fromcorrosion.
NOTE: If the batteryis put intoserviceafter the dateshownon top/ sided battery,chargethe batteryas instructedin the Serviceand Maintenancesectionof this Operator'sManualprior to operatingthe tractor. Checking
Tire Pressure
Do notoverinflatetires.Checksidewallof tires for maximumpsi. Equaltire pressureshouldbe maintainedat all times. Thetires on your tractormaybe over inflatedfor shippingpurposes. Reducethetire pressurebeforeoperatingthe tractor.Checksidewall of tires for maximumpsi.
11
d.
Placethe deck lift leverinthe desiredmowingheightsetting.
Reinsertthe shoulderscrew(with eachgaugewheel)into the indexhole that leavesapproximatelyY2"betweenthe bottomof the wheeland the pavement. Referto Levelingthe Deckin the Serviceand Maintenancesection of this manualfor moredetailedinstructions regardingvariousdeck adjustments.
Adjusting
the Seat
Toadjustthe positionof the seat,pull up and hold the seatadjustment lever.Slidethe seat forwardor rearwardto the desiredposition;then releasethe adjustmentlever.Makesureseat islockedintopositionin a seat-stopbeforeoperatingthe tractor.See Figure5.
Beforeoperatingthe tractor,make surethe seatisengagedin a seat-stop.Engagethe parkingbrake.Standbehindthe machineand pull backon seat untilitclicks intoplace. f
Figure5 Gas and Oil Thefuel tank islocatedunderthe hood and hasa capacityof two gallons.Removethe fuel capby turningit counterclockwise.Useonly clean,fresh (no morethan30 days old), unleadedgasoline.Stopfilling tank oncefuel is seeninsidethe fillerneck. Donot overfillthe tank.
Useextremecarewhenhandlinggasoline.Gasolineis extremely flammableand the vaporsare explosive. Neverfuel the machine indoorsor whilethe engineis hot or running.Extinguishcigarettes, cigars,pipes andother sourcesof ignition. NOTE:Yourtractoris shippedwithoil in theengine.However,you MUSTcheckthe oil levelbeforeoperating.See Checkingthe Engine Oil in the Serviceand Maintenancesectionof this manual.
Alwayschecktheengineoil levelbeforeeachuseas instructedin the Maintenancesection.Add oil as necessary.Failureto do so may resultin seriousdamageto yourengine.
12
f
IgnitionSwitch Module
FueITankCap
Throttle/ChokeControl_
I
PTO(Blade Knob
FuelLevelIndicator
DrivePedal Pedal LiffLever
Cup Holder"
\ Figure6
BRAKE
LawnTractorcontrolsand featuresare illustratedin Figure6 and describedon thefollowingpages.
The brakepedalis locatedon the left front sideof the tractoralong the runningboard. The brakepedalcan be usedfor sudden stopsor settingthe parkingbrake.
Readand followall safety rulesand instructionsin this manual, includingtheentireOperationsection,beforeattemptingto operate this machine.Failureto complywith all safety rulesand instructions may resultin personalinjury.
THROTTLE/CHOKE
PEDAL
NOTE:Thebrakepedal mustbe fully depressedto activatethe safetyinterlock switchwhenstartingthe tractor.
CONTROL
SEAT ADJUSTMENT
Thethrottle/chokecontrolis locatedon the left sideof the tractor'sdashpanel.This levercontrolsthe speed of the engineand,whenpushedall the wayforward, closesthechokefor cold starting.Whenset in a given position,the throttlewillmaintaina uniformengine speed.
LEVER
The seat adjustmentleveris locatedbelowthe front!leftof the seat. The leverallowsfor adjustmentof the foreto aft positionof the operator'sseat. Referto the Assemblysectionof this manualfor more detailedinstructions.
DECK LIFT LEVER
NOTE:Whenoperatingthe tractorwith the cutting deck engaged,be certainthat the throttle/choke controlis alwaysin the FAST(rabbit)position.
Foundon your tractor'srightfender, the deck lift leveris usedto changethe heightof the cuttingdeck.To use,move the leverto the left, thenplacein the notchbest suitedfor yourapplication.
13
A
iGNiTiON
SWITCH
MODULE
Tostart theengine,insertthe key into the ignitionswitchand turnclockwise to the STARTposition.Releasethe key intothe NORMAL MOWING MODE positiononcethe enginehas fired.
SYSTEMS INDICATOR METER LCD
Whenthe ignitionkey is rotatedout of the STOP 0 positionbut not intothe START position,thesystem'sindicator monitordisplaysthe battery's output,in volts,on its LCDfor approximatelyfive seconds, after which it displaysan hour glass and the hoursof tractor operation.Oncethe tractoris o started,the monitorcontinually displaysan hourglass and the hoursof tractoroperationon its LCD.
8UTTONm_ REVERS£PUSH
Tostop theengine,turnthe ignitionkey counterclockwiseto the STOPposition.
Neverleavea runningmachineunattended.AlwaysdisengagePTO, set parkingbrake,stopengineand removekey to preventunintended starting.
Priorto operatingthe tractor,referto bothSafetyInterlockSwitchesand StartingTheEnginein the Operationsectionof this manualfor detailed instructionsregardingthe IgnitionSwitchModuleand operatingthe tractorinREVERSE CAUTONMODE. j
DRIVE
PEDAL
Thedrivepedal is locatedon the rightsideof the tractor,along the runningboard.Pressthe drive pedalforwardto causethe tractorto travelforward. Groundspeedis alsocontrolledwith the drivepedal. Thefurther forwardthat thepedal is pivoted,the fasterthetractorwill travel.The pedalwill returnto its original positionwhen it's not pressed.
REVERSE
MONITOR/HOUR
I (P)
o
NOTE: Hoursof tractoroperationare recordedanytime the ignition key is rotatedout of the STOPposition,regardlessof whetherthe engine is started. The IndicatorMonitorwillalso remindthe operatorof maintenance intervalsfor changingthe engineoil. The LCDwill alternatelyflash the recordedhours,"CHG"and "OIL."for five minutes,after every50 hoursof recordedoperationelapse.The maintenanceintervallasts for two hours(from 50-52, 100-102,150-152,etc.). The LCDwill also flash as describedabovefor five minuteseverytime the tractor's engine hasbeen startedduring this maintenanceinterval.Beforethe intervalexpires,changethe engineoil as instructedin the Serviceand Maintenancesectionof this Operator'sManual. Brake
|
if the Brakelightilluminateswhenattemptingto start the tractor's engine,depressthe brakepedal. PTO (Blade
Engage)
If the PTOlight illuminateswhenattemptingto startthe tractor's engine,movePTOknobinto thedisengaged(OFF)position.
PEDAL
The reversepedal is locatedon the right sideof the tractoralong the runningboard. Groundspeedis alsocontrolledwith the reversepedal.Thefurther downwardthe pedalis pivoted,the fasterthe tractorwill travel.Thepedal will returnto its original positionwhenit's not pressed.
Oil It is normalfor the Oil lightto illuminatewhile theengine is cranking during start-up,but if it illuminatesduringoperation,whilethe engineis running,stopthe tractorimmediatelyand checkthe engineoil levelas instructedin this Operator'sManual. Battery It is normalfor the Batterylight to illuminatewhilethe engineis crankingduringstart-up,but if it illuminatesduringoperation,whilethe engine is running,the batteryis in need of a chargeor the engine's chargingsystemis notgeneratingsufficientamperage.Chargethe batteryas instructedin the Servicesectionof this manualor havethe chargingsystemcheckedby a Searsor otherqualifiedservicedealer.
14
FUEL LEVEL INDICATOR The FuelLevelIndicatorislocatedon the left sideof the tractor's dashand indicatesthe amountof fuelin the gastank.
PTO/BLADE
ENGAGE
KNOB
PTO
Activatingthe PTOengagespowerto the cuttingdeck or other(separatelyavailable) attachments.Pull outwardon the PTO/Blade Engageknobto activateit. Pushthe PTO/ Blade Engageknobinwardto disengagethe powerto the cuttingdeck or other (separately available)attachments. NOTE:The PTO/BladeEngageknobmust be in the disengaged(OFF)positionwhen startingtheengine.
PARKING BRAKE/CRUISE TROL LEVER
OFF
ON
CON-
Locatedin the centerof the tractor'sdash panelbelow the steeringwheel,the ParkingBrake/CruiseControl leveris usedto engagethe parkingbrakeand the cruise controlReferto the Operationsectionof this manualfor detailedinstructionsregardingthe parkingbrake. NOTE:The parkingbrakemustbe set if the operator leavesthe seatwith the enginerunningor theengine willautomaticallyshut off. NOTE:Cruisecontrolcan NOTbe engagedat the tractor'sfastestgroundspeed.If theoperatorshould attemptto do so, the tractorwillautomaticallydecelerate to the fastestoptimalmowinggroundspeed.
(BladeEngageknob), set parkingbrake,stop engineand remove to preventunintendedstarting.
15
SAFETY
iNTERLOCK
SWITCH ES
STOPPING
This tractoris equippedwith a safetyinterlock systemfor the protection of the operator.If the interlocksystemshouldevermalfunction,do not operatethe tractor.Contacta Searsor otherqualifiedservicedealer. •
•
If you strikea foreignobject,stopthe engineand disconnectthe spark plugwire(s). Thoroughlyinspectthe machinefor anydamage. Repairthedamagebeforerestartingand operating.
The safetyinterlocksystempreventstheenginefrom crankingor startingunlessthe parkingbrakeis engaged,and the PTO(Blade Engage)handleis in the disengaged(OFF)position.
1.
Theenginewill automaticallyshut off if theoperatorleavesthe seat beforeengagingthe parkingbrake.
2.
Placethe throttlecontrolnear the SLOWposition.
3.
Turnthe ignitionkey counterclockwiseto the STOPposition.
4.
Removethe key fromthe ignitionswitchto preventunintended starting.
TheelectricPTO(Blade Engage)clutchwill automaticallyshut off if the operatorleavesthe tractor'sseatwith the PTO(Blade Engage)knobin the engaged(ON) position,regardlessof whetherthe parkingbrakeisengaged.
•
Lightlypressthe brakepedalto releasethe parkingbrake.Movethe throttleleverintothe FAST(rabbit)position. 1.
THE ENGINE
Insertthe tractorkey intothe ignitionswitch module.
2.
Placethe PTO(BladeEngage)knobin the disengaged(OFF) position.
3.
Engagethe tractor'sparkingbrake.
4.
Activatethe chokecontrol by movingthe throttle/chokecontrolall theway forwardinto thechoke position.
5.
Turnthe ignitionkey clockwiseto the STARTposition.After theengine starts,releasethe key.It will returnto the NORMAL MOWINGposition.
Totravel FORWARD,slowlypressthe drivepedal forwarduntil the desiredspeed is achieved.See Figure7.
,
NOTE: Referto theAssembly& Set-Upsectionof this manualfor Gasolineand Oil fill-up instructions. 1.
THE TRACTOR
Avoidsuddenstarts,excessivespeedand suddenstops.
Do notoperatethe tractorif the interlocksystemis malfunctioning. This systemwasdesignedfor your safetyand protection.
STARTING
If the bladesare engaged,placethe PTO/BladeEngageknobin the disengaged(OFF) position.
DRIVING
Withthe ignitionkey inthe NORMALMOWINGposition,the electricPTO(BladeEngage)clutchwillautomaticallyshut off if the PTO(Blade Engage)knobis movedintothe engaged(ON) positionwith thedrive pedalin positionfor reversetravel.
ReversePedal
Do NOThold the key in the STARTpositionfor longerthan ten secondsat a time.Doingso maycause damageto yourengine's electricstarter. 6.
THE ENGINE
Figure7 2.
Afterthe engine starts,deactivatethe chokecontrol.
NOTE: Do NOTleavethe chokecontrolon whileoperatingthetractor. Doingso will resultin a "rich" fuel mixtureand causethe engineto run poorly.
Totravel in REVERSE,checkthat the area behindisclearthen slowlydepressthe reversepedal with the ballof yourfoot (NOT your heel) untilthe desiredspeedis achieved.See Figure7.
DoNOTattemptto changethe directionof travel whenthetractoris in motion.Alwaysbringthe tractorto a completestop beforemoving from forwardto reverseor vice versa.
Donot leavethe seat of the tractorwithoutfirst placingthe PTO/ BladeEngageknobin the disengaged(OFF) positionand engaging the parkingbrake. If leavingthe tractorunattended,alsoturn the engineoff and removethe ignitionkey.
16
REVERSE CAUTION MODE
DRIVING
The REVERSECAUTIONMODEpositionof thekey switch module allowsthe tractorto be operatedin reversewith the blades(PTO) engaged.
Referto the SLOPEGUIDEon page8 to help determineslopeswhere you mayoperatethe tractorsafely.
NOTE: Mowingin reverseis not recommended.
Donot mowon inclineswith a slopein excessof 15degrees(a rise approximately2-1/2feet every 10feet).The tractorcouldoverturnanc cause seriousinjury.
Use extremecautionwhile operatingthe tractorin the REVERSE CAUTIONMODE.Alwayslookdownand behindbeforeand while backing.Do notoperatethe tractorwhenchildrenor othersare around.Stopthe tractorimmediatelyif someoneentersthearea. Touse the REVERSECAUTIONMODE:
•
Mowup and down slopes,NEVERacross.
•
Exerciseextremecautionwhenchangingdirectionon slopes.
•
Watchfor holes,ruts,bumps,rocks,or otherhiddenobjects. Uneventerraincouldoverturnthe machine.Tallgrass can hide obstacles.
•
Avoidturns whendrivingon a slope.If a turnmustbe made,turn downthe slope.Turningup a slopegreatly increasesthe chance of a roll over.
NOTE:The operatorMUSTbe seatedin the tractorseat. 1.
Start theengine as previouslyinstructedon the previouspage.
2.
Turnthe key from the NORMALMOWING(Green)positionto the REVERSECAUTIONMODE(Yellow)positionof the keyswitch module.See Figure8.
Avoidstoppingwhen drivingup a slope.If it is necessaryto stop whiledrivingup a slope,start up smoothlyand carefullyto reduce the possibilityof flippingthe tractoroverbackward.
, _"_ Reverse
ENGAGING THE PARKING THE CRUISE CONTROL
i_Push Button
II1Reverse Mode
Stop Position
ON SLOPES
BRAKE/SETTING
NOTE:Theparkingbreakand cruisecontrolare controlledbythe samelever.If usingthe brakewhenengagingthe parkingbrake/ cruise controllever,theparkingbrakewillengage.If usingthe drive pedalwhenengagingthe parkingbrake/cruisecontrol lever,the cruise controlwill engage.
Position
Position Parking
Start
Brake
NOTE:Theparkingbrakemustbe set if theoperatorleavesthe seat with the engine runningor theengine willautomaticallyshut off. To set the parkingbrake: \
j
1.
Pressthe brakepedal completelydownwith yourleft foot and hold itinthat position.
2.
Pushthe parkingbrake/cruisecontrol leverdownwardand hold it in that position.
3.
Removeyourfoot from the brakepedal.
4.
Releasepressurefrom the parkingbrake/cruisecontrollever.
Figure8 3.
Pressthe REVERSEPUSHBUTTON(Orange,TriangularButton) at the top, rightcornerof the key switchmodule.The red indicator lightat the top, left cornerof the key switchmodulewillbe ON whileactivated.See Figure8.
4.
Onceactivated(indicatorlightON), the tractorcan be drivenin reversewith the cuttingblades(PTO)engaged.
5.
Alwayslookdownand behindbeforeand whilebackingto make sureno childrenare around.After resumingforwardmotion, returnthe keyto the NORMALMOWINGposition.
After completingstep3, the brakepedal shouldremaininthe down position.If itdoesn't,the parkingbrakeisnot engaged.Repeatsteps1 through4 toengagethe parkingbrake. Todisengagethe parkingbrake,lightly pressthe brakepedal.
The REVERSECAUTIONMODEwill remainactivateduntil: a. b.
Thekey is placedin eitherthe NORMALMOWINGposition or STOPpositionor Theoperatorleavesthe seat.
(Blade Engageknob),set parkingbrake,stopengine and remove to preventunintendedstarting.
17
Cruise Control
2.
Pullthe PTO/BladeEngageknob backinto theengaged(ON) position.See Figure9.
NOTE: Alwaysoperatethe tractorwith the Throttle/Chokecontrollever in the FAST(rabbit)positionfor the mostefficientuseof the cutting deck or other(separatelyavailable)attachments.
Neverengagethe cruise controlleverwhiletravelingin reverse. Toset the cruisecontrol:
f
1.
Slowlypressthe upper portionof thedrive pedalwith your right foot untilthe desiredspeedisachieved.
2.
Lightlypressthe parkingbrake/cruisecontrolleverdownwardand hold it in that position.
3.
Removeyour footfrom the drive pedal.
4.
Releasepressurefromthe parkingbrake/cruisecontrollever.
-,
Aftercompletingstep 3, the drivepedal shouldremainin the down positionand thetractorwill maintainthe same forwardspeed.If it doesn't,the cruisecontrol is not engaged.Repeatsteps 1 through4 to engagethecruise control. Todisengagethe cruise control,lightly pressthe drivepedalor the brakepedal.
ON
NOTE:Cruisecontrolcannot be set at the tractor'sfastestground speed.If the operatorshouldattemptto do so, thetractorwill automatically decelerateto thefastestoptimalmowingground speed. Tochangethe directionof travelfrom forwardto reversewhencruise controlis engaged,pressthe brakepedal to disengagethe cruise controland bring the tractorto a completestop.Thenslowlypressthe reversepedalwith the ball of yourfoot to travel in reverse.
Figure9
MOWING
To helpavoidbladecontact or a thrownobject injury,keepbystanders, helpers,childrenand petsat least 75 feet from the machinewhile it is in operation.Stopmachineif anyoneentersthe area.
USING THE DECK LIFT LEVER To raisethe cuttingdeck,movethe deck lift leverto the left,then place it in the notchbest suitedfor yourapplication.
OPERATING
THE HEADLIGHTS
The followinginformationwill be helpfulwhenusingthe cuttingdeck with yourtractor.
The lampsare ONwheneverthe ignitionkey is rotatedout of the STOP position.The lampsturnOFF whenthe ignitionkeyis movedto the STOPposition.
ENGAGING
Planyourmowingpatternto avoiddischargeof materialstoward roads,sidewalks,bystandersand the like. Also,avoiddischarging materialagainsta wall or obstructionwhich may causedischarged materialto ricochetbacktowardthe operator.
THE PTO
Engagingthe PTOtransferspowerto thecuttingdeck or other (separatelyavailable)attachments.Toengagethe PTO: 1.
OFF
Movethe Throttle/Chokecontrolleverto the FAST(rabbit) position.
•
Donot mowat highground speed,especiallyif a mulchkit or grass collectoris installed.
•
Donot cut the grass tooshort. Shortgrassis proneto weed growth and yellowsquicklyin dry weather.
•
Alwaysoperatethetractorwith the throttleleverin the FAST (rabbit)positionwhilemowing.
•
Forbest resultsit is recommendedthat the first two laps be cut with the dischargethrowntowardsthe center.After the firsttwo laps, reversethedirectionto throwthe dischargeto theoutside for the balanceof cutting.This will givea better appearanceto the lawn. Do NOTattemptto mowheavy brushand weedsor extremelytall grass.Yourtractoris designedto mow lawns,NOTclearbrush.
•
18
Keepthe bladessharpand replacethe bladeswhenworn.
Beforeperforminganytypeof maintenance/service, disengageall controlsandstoptheengine.Waituntilall movingpartshavecometo a completestop.Disconnectsparkplugwireandgroundit againstthe engineto preventunintendedstarting.Alwayswearsafetyglassesduring operationor whileperforminganyadjustments or repairs.
BeforeEachUse
Followthe maintenanceschedulegivenbelow.This chart describes serviceguidelinesonly. Usethe Service Logcolumnto keeptrackof completedmaintenancetasks.To locate the nearest Sears Service Centeror to scheduleservice,simplycontactSears at 1-800-4-MY-HOME®.
1.
Engineoil level
1.
Check
2.
Mufflerarea and controls
2.
Clean
In the First FiveHours
1.
EngineOil
1.
Change
Every 10 Hours
1.
Hood/Dash air vents
1.
Clean
2.
Batteryterminals
2.
Clean
3.
Deckspindlesand idler bracket
3.
Lubricate
1.
Air filter'sprecleaner*
1.
Clean
2.
Air filter*
2.
Clean
3.
Mid steeringarms,pivot shafts,andaxles
3.
Lubricate
4.
Frontwheelbearings
4.
Lubricate
5.
Frontdeck wheels
5.
Lubricate
1.
Engineoil
1.
Change
2.
Muffler
2.
Check
1.
Air filter
1.
Replace
2.
Air filter'spre-cleaner
2.
Replace
3.
Sparkplug
3.
Replace
4.
Air coolingsystem*
4.
Clean
5.
Fuelfilter
5.
Replace
6.
SteeringGears
6.
Clean
7.
RearWheels
7.
Removeand greaseaxles
1.
Hood/Dash air vents
1.
Clean
2.
Batteryterminals
2.
Clean
3.
Mid steeringarms,pivot shafts,and axles
3.
Lubricate
4.
Frontwheelbearings
4.
Lubricate
5.
Frontdeck wheels
5.
Lubricate
6.
Deckspindlesand idler bracket
6.
Lubricate
7.
Pedalpivot points
7.
Lubricate
Every25 hours
Every50 hours
Annually
BeforeStorage
*Servicemorefrequentlyunderdustyconditions.
If the enginehas been recentlyrun,the engine,mufflerand surroundingmetalsurfaceswill be hot and cancause burnsto the skin. Exercisecautionto avoidburns.
_reventunintendedstartin(
19
CUTTING DECK REMOVAL Placethe PTO/BladeEngageknobin the disengaged(OFF) positionand engagethe parkingbrake. .
.
Lowerthe deck by movingthe deck lift leverintothe bottomnotch on the rightfender.
NOTE: If there is too muchtensionon thebelt for it to be easily removedfromthe electricPTOclutch,carefullyinsert a 3/8" drive ratchetwrench(set to loosen)intothe squareholefound in the deck idler bracketand pivotit towardthe tractor'sleft side to relievetension on the belt. See Figure11.
Locatethe PTOclutchunderthe frontof yourtractor.See Figure10.
Avoidpinchinginjuries.Neverplaceyourfingerson the idler springor betweenthe beltand a pulleywhileremovingthe belt.
f
:td
Figure10 .
Removethe beltguardand beltfrom the PTOpulleyas follows. Referto Figure10: a.
Removethe hexscrews.
b. c.
Pull the beltkeeperrod to the rightand downto remove. Removethe deck belt from aroundthe tractor'selectricPTO clutch.
Figure11 5.
Lookingat thecuttingdeck from the left side of thetractor,locate the deck supportpin on the rear left sideof thedeck.
6.
Pullthe deck supportpin outwardto releasethe deck from the deck lift arm. See Figure12.
DeckLift Arm
(_
DeckPin Support
Figure12
2O
CHANGING
.
THE DECK BELT
8. TheV-belts foundon yourtractorare speciallydesignedto engage and disengagesafely.A substitute(non-OEM)V-beltcan be dangerous by notdisengagingcompletely.Fora properworkingmachine, use factoryapprovedbeltsas listedin the PartsList manualincluded with this product..
.
f
All belts on yourtractorare subjectto wearand shouldbe replacedif any signsof wear are present.Tochangeor replacethe deck belt on yourtractor,proceedas follows: 1.
Removethe deck as instructedon page20.
2.
Removethe beltcoversfrom theouter spindlesby removingthe hexscrewsthat fastenthem to the deck.See Figure14.
.....Hex Screws
3indlePulle'
J Figure13 10. Gentlyslidethe cuttingdeck (from the rightside)out from underneaththe tractor.
Figure14
21
3.
It may alsobe necessaryto loosenthe hexnut on the left idler pulleyto get the beltoff the pulleyand aroundthe belt guard.
4.
Carefullyremovethe deck belt from aroundthe two spindle pulleysand the two deck idler pulleys.See Figure14.
.
CUTTING
Toplacethe newbelt, begin by routingthe belt aroundthe two outerspindlepulleysas shownin Figure15.
BLADES
Shutthe engineoff and removeignitionkey beforeremovingthe cuttingblade(s)for sharpeningor replacement.Protectyourhands usingheavy gloveswhengraspingthe blade.
Periodicallyinspectthe blade and/orspindlefor cracksor damage, especiallyafter you'vestrucka foreignobject.Do notoperatethe machineuntil damagedcomponentsare replaced. To removethe blades,proceedas follows: 1.
Removethe deck from beneaththe tractor,(referto CuttingDeck Removalearlierin this section)then gentlyflip the deck overto exposeits underside.
2.
Placea block of woodbetweenthe centerdeck housingbaffle and the cuttingbladeto act as a stabilizer.See Figure17.
Figure15 6.
Thenroutethe beltaroundthe two deck idler pulleysas shownin Figure15.
7.
Retightenthe belt keeperrodloosenedearlier.
8.
Remountthebelt guardsremovedearlier.
9.
Reinstallthe deckas follows: a. b.
Withthe deck beneaththe mowerframe,attachthe stabilizer rod. See Figure13. Reconnectthedeck lift arms.See Figure12.
10. Pull the rightside ofthe beltand placethe narrowV side of the belt intothe PTOpulley.See Figure16.
Figure17 3. PTOBelt
!ey
J
Figure16 11. Whileholdingthe beltand pulleytogether,rotatethepulleyto the left (See Figure16).Continueholdingand rotatingthe pulleyand belt untilthe beltis fully rolledinto the PTOpulley. 12. Replacethe PTOpulleybelt guard.See Figure10.
22
Removethe hexflangenut that securesthe bladeto the spindle assembly.See Figure17.
4.
Toproperlysharpenthe cuttingblades,removeequal amounts of metalfrom both endsof the bladesalong the cuttingedges, parallelto thetrailingedge,at a 250.300angle.Alwaysgrindeach cuttingbladeedge equallyto maintainproperblade balance.See Figure18.
If the cuttingedge of the bladehas previouslybeen sharpened,or if any metal separationis present,replacethe bladeswith newones.
A poorlybalancedblade willcause excessivevibration,may cause damageto the tractorand/or result in personalinjury.
Jump
Starting
Neverjump starta damagedor frozenbattery.Be certainthe vehicles do nottouch and ignitionsare off. Donot allowcableclampsto touch. 1.
Connectthe positive(+) cableto positive(+) post of yourtractor's dischargedbattery.
2.
Connectthe otherend of the cableto thepositive(+) post of the jumperbattery.
3.
Connectthe negative(-) cable to the negative(-) postof the jumperbattery.
4.
Makethefinal connectionon the engineblockof thetractor,away from the battery.Attachto an unpaintedpart to assurea good connection.
If thejumperbatteryis installedon a vehicle(i.e. car, truck),do NOT start the vehicle'senginewhenjump startingyourtractor. 5.
Startthe tractor(as instructedin theOperationsectionof this manual).
6.
Setthe tractor'sparkingbrakebeforeremovingthejumpercables. Removecables in reverseorderof connection.
Charging
Batteriesgiveoff an explosivegas whilecharging.Chargethe batteryI in a wellventilatedareaand keepawayfrom an openflame or pilot I lightas on a waterheater,spaceheater,furnace,clothesdryeror I othergas appliances. ..J
Figure18 .
Testthe blade'sbalanceusinga bladebalancer.Grind metalfrom the heavyside untilit balancesevenly. NOTE:Whenreplacingthe blade,be sureto install the bladewith the sideof the blade marked"Bottom" (or with a partnumber stampedin it) facingthe groundwhenthe moweris in the operating position.
Whenchargingyourtractor'sbattery,use onlya chargerdesignedfor 12Vlead-acidbatteries.Readyourbatterycharger'sOwner'sManual prior to chargingyourtractor'sbattery.Alwaysfollow its instructions and heed its warnings. If yourtractorhas notbeen put intouse for an extendedperiodof time, chargethe batteryas follows:
Use a torquewrenchto tightenthe blade spindlehexflange nutto between70 ft-lbs and 90 ft-lbs.
BATTERY
Batteryposts,terminals,and relatedaccessoriescontainlead and leadcompounds,chemicalsknownto the State of Californiato cause cancer and reproductiveharm.Washhandsafter handling.
If removingthe battery,disconnectthe NEGATIVE(Black)wirefrom its terminalfirst, followedby the POSITIVE(Red)wire. Whenreinstalling the battery,alwaysconnectthe POSITIVE(Red)wireits terminal first, followedby the NEGATIVE(Black)wire.
23
1.
Setyourbatterychargerto delivera max of 10 amperes.
2.
If your batterychargeris automatic,chargethe batteryuntilthe chargerindicatesthatchargingis complete.If thechargeris not automatic,chargefor no fewer thaneighthours.
FUSE
Althoughmulti-viscosityoils (5W20, 10W30,etc.) improvestarting in cold weather,theywill resultin increasedoil consumptionwhen usedabove32°RCheckyourengineoil levelmorefrequentlyto avoid possibleenginedamagefrom runninglowon oil.
Beforeservicing,repairing,or inspecting, alwaysdisengagePTO (BladeEngageknob), set parkingbrake,stop engineand remove to preventunintendedstarting.
Tocheckthe engineoil, proceedas follows:
A fuse is installedin yourtractor'swiringharnessto protectthe tractor'selectricalsystemfrom damagecausedbyexcessiveamperage. If the electricalsystemdoesnot function,or yourtractor'senginewill notcrank,first checkto be certain that the fuse hasnot blown.It is locatedunderthe hood,mountedbehindthe top of the dashpanel on the supportbar.
1.
Ensurethat thetractoris on a levelsurface.
2.
Cleanthe oil fill areaof any debris.
3.
Removethe dipstickand wipewith a cleancloth.
4.
Insertand tightendipstick.
5.
Removethe dipstickand checkthe oil level.It shouldbe at the Fullmarkon thedipstick.See Figure19.
Alwaysusea replacementfuse with the sameamperagecapacity as the blownfuse.
TIRES
Neverexceedthe maximuminflationpressureshownon the sidewall of thetire. Referto the tire sidewallfor exacttire manufacturer'srecommendedor maximumpsi. Donot overinfiate. Uneventire pressurecouldcause thecuttingdeck to mow unevenly.
CHANGING BELT
THE TRANSMISSION
DRIVE
Severalcomponentsmustbe removedand specialtools usedin order to changethe tractor'stransmissiondrive belt. Seea Searsor other qualifiedservicedealerto havethe transmissiondrivebelt replaced.
ENGINE
Figure19 6.
MAINTENANCE Do notoverfill.Overfillingwith oil may causethe engineto not start, hard starting,or enginesmoking.If overthe FULL markon the dipstick,drain oil to reduceoil levelto FULLmark on dipstick.
Beforeperformingany maintenanceor repairs,disengagePTO (BladeEngageknob), set parkingbrake,stop engineand remove to preventunintendedstarting. Checking
If low, add oil slowlyintothe engineoil fill. Donot overfill.After addingoil, wait one minuteand then recheckthe oil level.
the Engine
7.
Oil
Onlyuse high qualitydetergentoil ratedwith APIserviceclassification SF,SG,SH, or SJ. Selectthe oil's SAEviscositygradeaccordingto theexpectedoperatingtemperature.Followthe chart below. ,E Colder _
32°F
_Warmer_
5W20 Oil Viscosity Chart
24
Replaceand tightendipstick.
Changing
the Engine
Oil
.
2.
Removethe air filter cover. To removethe air filter,lift theend of the filter.See Figure21.
f
If the enginehas been recentlyrun,the engine,mufflerand surroundingmetal surfaceswill be hotand can causeburnsto the skin. Exercisecautionto avoidburns.
/Cover
NOTE:The oil filter shouldbe changedat every oil changeinterval.To completean oil change,proceedasfollows: 1.
With engineOFF butstill warm,disconnectspark plugwire and keepit awayfrom spark plug.
2.
Removetheoil fill cap/dipstickfrom the oil fill tube.See Figure20. [Pre-Cleaner
Engine k_
j
Figure21
Figure20
3.
Removethe pre-cleanerfrom the filter.
4.
To loosendebris,gently tap thefilter on a hardsurface.If thefilter isexcessivelydirty, replacewith a newfilter.
5.
Washthe pre-cleanerin liquiddetergentand water.Allowit to thoroughlyair dry. Do not oil the pre-cleaner.
6.
Assemblethe dry pre-cleanerto the filter.
7.
Installthe filter intothe enginebaseand pushdownuntilthe filter snapsin place.
8.
Installthe cover.
3.
Disconnectthe oil drainhosefrom the side of theengine.
Spark
4.
Turnand removethe oil drain cap. Carefullylowerthe quick oil drain intoan approvedcontainer.
1.
5.
After theoil hasdrained,installthe oil drain cap. Attachthe oil drain hoseto the sideof the engine.
Cleanarea aroundthe sparkplug base. Donot sandblastspark plug.Sparkplug shouldbe cleanedby scrapingor wirebrushing and washingwith a commercialsolvent
2.
Removeand inspectthe sparkplug.Checkgap to make sureit is set at .030".See Figure22. Electrode
Usedoil is a hazardouswasteproduct.Disposeof usedoil properly. Donotdiscardwith householdwaste.Checkwith yourlocalauthorities or SearsServiceCenterfor safedisposal/recyclingfacilities. 6.
Plug
Porcelain
!
Reconnectsparkplug wire.
Air Cleaner
If filters, or coversare not installedcorrectlyseriousinjuryor death could resultfrom backfire.Do notattemptto startthe enginewith them removed.
_'4"====.030 (.76ram)gap Figure22 3.
Do notuse pressurizedair or solventsto cleanthe air cleaner cartridge.
25
Replacethe sparkplug (Champion@RC12YC)oncea season.
Fuel Filter
IVluffler
Gasolineand itsvaporsare extremelyflammableand explosive.Fire or explosioncan causesevereburnsor death. •
Keepgasolineawayfrom sparks,open flames,pilotlights,heat, and otherignitionsources.
•
Checkfuel lines, tank,cap, and fittingsfrequentlyforcracks or leaks.Replaceif necessary.See a Searsor otherqualified servicedealerto replacefuel line.
•
Beforereplacingthe fuelfilter,drain the fueltank or closethe fuel shut-offvalve.
•
Replacementparts mustbe the sameand installedin the same positionas theoriginal parts.
•
If fuel spills,wait until it evaporatesbeforestartingengine.
Temperatureof mufflerand nearbyengineareasmay exceed150° F (65°0).Avoidcontactwith these areas. Inspectmufflerperiodically,and replaceif necessary.Replacement parts for the mufflermustbe the sameand installedin the same positionas the originalparts.See the Parts List manualincludedwith this tractor. Clean
Donot usewaterto clean engineparts.Watercouldcontaminatefuel system.Usea brushor dry cloth. Dailyor beforeevery use,cleangrass,chaffor accumulated debrisfrom engine.Keeplinkage,spring,and controlsclean.
To Drainthe Fuel: 1.
Engine
Keepareaaroundand behindmufflerfreeof anycombustible debris.
Locatethe fuelfilter,which is routedon the left sideof the engine betweenthe fuel tank and thecarburetor,and may be attachedto theengine with a tie strap.
Keepingenginecleanallowsair movementaroundengine.
2.
Cut the tie strap,if present,then pinchthe in-lineclampon the fuelfilter with a pair of pliers.
•
3.
Slidethe clamp up the fuel line.
Carburetor
4.
Removethe in-linefuel line and drainthe fuel intoan approved container.
The carburetoron this engine is notadjustable. Hydrostatic
To Replace the Fuel Filter: 1. Beforereplacingthe fuelfilter,drain the fueltank or closethe fuel shut-offvalve.Otherwise,fuel can leakout and causea fire or explosion. 2.
Engineparts shouldbe kept cleanto reducethe risk of overheating and ignitionof accumulateddebris. Adjustment
Transmission
The hydrostatictransmissionis sealedat thefactory and is maintenance-free.The fluidlevelcannot be checkedand the fluidcannot be changed. Battery
Use pliersto squeezetabs on the clamps,then slidethe clamps awayfrom thefuel filter.Twistand pull thefuel linesoff of the fuel filter.See Figure23.
Batteryposts,terminals,and relatedaccessoriescontainlead and lead compounds,chemicalsknownto the Stateof Californiato cause cancerand reproductiveharm. Washhandsafterhandling.
f
The batteryis sealedand is maintenance-free.Acidlevelscannotbe checkedand fluid can notbe added. FuelLine
Alwayskeepthe batterycablesand terminalscleanand free of corrosivebuild-up. •
7 ,,,..,.,
,,J
If removingthe batteryfor cleaning,disconnectthe NEGATIVE (Black) wirefrom its terminalfirst, followedby the POSITIVE(Red) wire. Whenre-installingthe battery,alwaysconnectthe POSITIVE (Red)wire to its terminalfirst, followedbythe NEGATIVE(Black) wire. Be certainthat the wires are connectedto thecorrectterminals; reversingthem couldresult in seriousdamageto yourengine's alternatingsystem.
Figure23 .
4.
.
After cleaningthe batteryand terminals,applya lightcoat of petroleumjelly or greaseto bothterminals.
Checkthe fuel linesfor cracksor leaks.Replaceif necessary. Replacethe fuel filter withan originalequipmentreplacement filter. Securethe fuel lineswith the clamps.
26
CLEANING
THE TRACTOR
11. Turnthewater off and detach thehose couplerfrom the water porton your deck'ssurface.
Anyfuel or oil spilledon the machineshouldbe wipedoff promptly.Do NOTallowdebristo accumulatearoundthecoolingfins of the engine, the transmission'scoolingfanor on any otherpartof themachine, especiallythebelts and pulleys.
After cleaningyourdeck, returnto the operator'spositionand engage the PTO. Keepthe cuttingdeck runningfor a minimumof two minutes, allowingthe undersideof the cuttingdeck to thoroughlydry.
Deck Wash
LUBRICATION
System
Yourtractor'sdeck is equippedwith a waterporton its surfaceas part of its deckwash system. Use thedeck wash to rinsegrassclippingsfrom the deck'sunderside and preventthe buildupof corrosivechemicals.Completethe following stepsAFTEREACHMOWING: 1.
Drivethe tractorto a level,clearspot on your lawn,near enough for yourgardenhoseto reach.
Beforelubricating,repairing,or inspecting,alwaysdisengagePTO, set parkingbrake,stop engineand removekeyto preventunintended starting. Front Wheels Eachof thefront wheelaxles and rims is equippedwith a grease fitting. See Figure25. Lubricatewith a No.2 multi-purposegrease appliedwith a greasegun after every25 hoursof tractoroperation.
Makecertainthe tractor'sdischargechuteis directedAWAYfromyour house,garage,parkedcars,etc. 2.
Disengagethe PTO(BladeEngage),set the parkingbrakeand stop theengine.
3.
Threadthe hosecoupler(packagedwith yourtractor'sOperator's Manual)ontothe end of yourgarden hose.
4.
Attachthe hosecouplerto the waterport on yourdecks surface. See Figure24.
\
Figure25 Pivot Points
& Linkage
Lubricateall the pivot pointson the drivesystem,parkingbrakeand lift linkageat leastonce a seasonwith lightoil. Deck Wheels Eachof thetractordeck'sfrontgauge wheelsisequippedwith a greasefitting. Lubricatewith a No.2 multi-purposegreaseappliedwith a greasegun afterevery 25 hoursof tractoroperation.
Figure24 5.
Turnthe wateron.
6.
Whilesittingin theoperator'spositionon the tractor,startthe engineand placethe throttleleverin the FAST(rabbit)position.
7.
Movethe tractor'sPTO(BladeEngage)intothe ONposition.
8.
Remainin the operator'spositionwith thecuttingdeck engaged for a minimumof two minutes,allowingthe undersideof the cuttingdeckto thoroughlyrinse.
9.
Movethe tractor'sPTO(BladeEngage)intothe OFF position.
10. Turnthe ignitionkeyto the STOPpositionto turnthe tractor's engineoff. 27
Deck
Determinetheapproximatedistancenecessaryfor properadjustment and proceed,if necessary.
Spindle
Greasefittingscan be foundon eachdeck spindle.See Figure26. Lubricatewith 251HEP greaseor an equivalentNo. 2 multi-purpose lithiumgrease.Usinga greasegun, applytwo strokes(minimum)or sufficientgreaseto the spindleshaft.
1.
To raisethe front of the deck,tighten(threadinward)the lock nut againstthe front hangerbracket.See Figure27.
2.
To lowerthe front of the deck,loosen(threadoutward)the lock nut, awayfrom the front hangerbracket. See Figure27.
f
Figure26
ADJUSTMENTS
J Figure27
Shutthe engineoff, removethe ignitionkeyand engagethe parking brakebeforemakingadjustments.Protectyour handsby usingheavy gloveswhenhandlingthe blades.
Leveling
the Deck (Side to Side)
If the cuttingdeck appearsto be mowingunevenly,a sideto side adjustmentcan be performed.Adjustif necessaryas follows:
NOTE:Checkthe tractor'stire pressurebeforeperforminganydeck levelingadjustments.Referto Tires on page24 for information regardingtire pressure.
1.
With the tractorparkedon a firm, levelsurface,placethe deck lift leverin the middlepositionand rotatebothbladesso that theyare perpendicularwith the tractor.
Leveling
2.
Measurethedistancefromthe outsideof the left bladetip to the groundand the distancefrom the outsideof the rightblade tip to the ground.Bothmeasurementstaken shouldbe equal.If they're not, proceedto the nextstep.
the Deck (Front To Rear)
Thefront of the cuttingdeck is supportedby a stabilizerbar that can be adjustedto levelthe deckfrom front to rear.Thefront of the deck shouldbe between1/4-inchand 3/8-inchlowerthanthe rear of the deck.Adjust if necessaryas follows: 1.
Parkthe tractorparkedon a firm,level surfaceand placethe deck lift leverinthe middleposition.
2.
Rotatethe blade nearestthe dischargechute coverso that it is parallelwith the tractor.
3.
Measurethe distancefrom the frontof the bladetip to the ground and the rear of the bladetip to the ground.The firstmeasurement takenshouldbe between 1/4"and 3/8" lessthan the second measurement.
28
3.
Loosen,butdo NOT remove,the hexbolt on the left deck hanger bracket.See Figure28.
Steering
Adjustment
If the tractorturnstighter in one directionthanthe other,or if the ball joints are being replaceddue to damageor wear,the steeringdrag linksmay needto be adjusted.
f
Adjust thedrag links so that equal lengthsof each are threadedinto the ball joint on the left sideand the balljoint on the rightside: 1.
Removethe hexnut belowthe balljoint. See Figure29.
Hex Bolt
ustment -Gear
Figure28 4.
Usinga wrench,raiseor lowerthe left side of thedeck byturning the adjustmentgear.See Figure28.
Thedeck is properlyleveledwhenbothblade tip measurements takenearlierare equal. Retightenthe hexbolt on the left deck hanger bracketwhenproperadjustmentis achieved. Parking
Brake
J
Figure29
Adjustment
If thetractordoes notcome to a completestop whenthe brakepedal is completelydepressed,or if the tractor'srearwheelscan roll with the parkingbrakeapplied(and the transmissionreliefvalve open),the brakeis in needof adjustment.Seea Searsor other qualifiedservice dealerto havethe brakeproperlyadjusted. Adjusting
2.
Threadthe balljoint inwardto shortenthe drag link. Threadthe balljoint outwardto lengthenthe draglink.
3.
Replacethe hexnut after properadjustmentis achieved.
NOTE:Threadingthe ball joints toofar ontothe drag links willcause the front tires to "toe-in"too far.Propertoe-inis between1/16"and 5/16".
the Seat
4.
Referto the Assemblysectionof this manualfor seat adjustment instructions.
Beforeoperatingthe tractor,make surethe seatis engagedin the seat-stop.Engagethe parkingbrake.Standbehindthe machineand pull back on seat untilit clicksinto place.
Fronttire toe-incan be measuredas follows: a.
Placethe steeringwheel in positionfor straightaheadtravel.
b.
Infront of the axle, measurethe distancehorizontallyfrom the insideof the left rimto the insideof the right rim. Notethe distance.
c.
Behindthe axle, measurethe distancehorizontallyfrom the insideof the left rimto the insideof the rightrim. Notethe distance. The measurementtaken in front of the axle shouldbe between1/16"and 5/16"less than themeasurementtaken behindthe axle.
d.
29
Neverstorelawntractorwith fuelin tank indoorsor in poorly ventilatedareaswherefuel fumesmay reachan openflame,spark, or pilot lightas on a furnace,water heater,clothesdryer,or gas appliance,
PREPARING
THE ENGINE
PREPARING
THE LAWN TRACTOR
IMPORTANT:Fuelleft in the fueltank duringwarm weatherdeterioratesand will cause seriousstartingproblems.
•
Cleanand lubricatetractorthoroughlyas describedin the lubricationinstructions.
Topreventgum depositsfrom forminginsidetheengine'scarburetor and causingpossiblemalfunctionof the engine,the fuel systemmust be eithercompletelyemptied,or thegasolinemustbe treatedwith a stabilizerto preventdeterioration.
•
Do notuse a pressurewasheror gardenhoseto cleanyour unit.
•
Storemowerin a dry, cleanarea.Do not storenext to corrosivematerials,suchas fertilizer.
If usinga fuel stabilizer: a.
Readthe productmanufacturer'sinstructionsand recommendations.
b.
Add to clean,fresh gasolinethe correctamountof stabilizer for thecapacityof the fuel system.
c.
Fill thefuel tank with treatedfueland run theenginefor 2-3 minutesto get stabilizedfuel intothe carburetor. If emptyingthefuel system: a.
Do notdrain fuel whentheengine is hot. Allowtheengine adequatetime to cool. Drainfuel intoan approvedcontainer outdoors,awayfromopen flame.
b.
Drainany largevolumeof fuelfrom the tank by disconnecting the fuel linefrom the in-line fuelfilter near theengine. See ToDrainthe Fuelon page 26.
Gasolineis extremelyflammableand can be explosiveundercertain conditions.Draingasolinebeforestoringtheequipmentfor extended periods.Drainfuelonly intoan approvedcontaineroutdoors,away from an open flame.Allowengine to cool. Extinguishcigarettes, cigars,pipes,and other sourcesof ignitionprior to drainingfuel. Storegasolinein an approvedcontainerin safe location. c.
Reconnectthe fuelline and run theengine untilit startsto falter,then usethe choketo keepthe engine runninguntilall fuelin the carburetorhasbeen exhausted.
d.
Disconnectthe fuel line and drainany remaininggasoline from the system.
Gasolineis a toxicsubstance.Disposeof gasolineproperly.Contact yourlocal authoritiesfor approveddisposal methods. Removethespark plug and pour one (1)ounceof engine oil through the sparkplug hole intothe cylinder.Crankthe engineseveraltimesto distributetheoil. Replacethe sparkplug.
30
Beforeperforminganytypeof maintenance/service, disengageall controlsandstoptheengine.Waituntilall movingpartshavecometo a completestop.Disconnectsparkplugwireandgroundit againstthe engineto preventunintendedstarting.Alwayswearsafetyglassesduring operationor whileperforminganyadjustmentsor repairs. Thissectionaddresses minorservice issues.To locate the nearestSears Service Centeror to scheduleservice,simplycontactSears at 1-800-4-MY-HOME®.
Enginefails to start
1.
PTO/BladeEngageknobengaged.
1.
Placeknobin disengaged(OFF)position.
2.
Parkingbrakenotengaged.
2.
Engageparkingbrake.
3.
Sparkplugwire disconnected.
3.
Connectwireto spark plug.
4.
Throttle/Chokecontrollevernot in correct
4.
PlaceThrottle/Chokeleverto FASTposition.
startingposition. 5.
Fueltank empty,or stale fuel.
5.
Filltank with clean, fresh(less than 30 days old) gas.
6.
BIockedfuel line.
6.
Replacefuel line.See a Searsor otherqualified servicedealer.Replacefuel filter.Seethe Service and Maintenancesection.
7.
Faultysparkplug.
7.
Clean,adjustgap or replaceplug.
8.
Engineflooded.
8.
Crankenginewith throttlein FASTposition.
1.
Tractorrunningwith Chokeactivated.
1.
MovetheThrottle/Chokecontrolleverout of the
2.
Sparkplugwiresloose.
2.
Connectand tightenspark plugwires.
3.
Blockedfuel line or stalefuel.
3.
Replacefuel line.See a Searsor otherqualified servicedealer.Filltank with clean,fresh gasoline and replacefuel filter.See the Serviceand Maintenancesection.
4.
Ventin gas cap plugged.
4.
Clearvent or replacecap if damaged.
5.
Wateror dirt in fuel system.
5.
Drainfueltank. Refillwith clean,fresh gasoline.See theServiceand Maintenancesection.
6.
Dirtyair cleaner.
1.
Engineoil levellow
1.
Fillenginewith properamountand type of oil.
2.
Air flow restricted
2.
Cleangrass clippingsand debrisfrom aroundthe engine'scoolingfins and blowerhousing.
Enginehesitatesat high RPMs 1.
Sparkpluggap set tooclose
1.
Removespark plug and adjustgap.
Engineidlespoorly
1.
Fouledspark plug
1.
Replacespark plug and adjustgap.
2.
Dirtyair cleaner
2.
Replaceair cleanerelementand/orcleanprecleaner.
1.
Cuttingbladeslooseor unbalanced
1.
Tightenbladeand spindle.Balanceblade.
2.
Damaged,dull,or bentcuttingblade
2.
Replaceblade.
Enginerunserratically
chokeposition.
Engineoverheats
Excessivevibration
.
31
Replaceair cleanerpaper elementor cleanfoam precleaner.
Mowerwill not mulchgrass
Unevencut
1.
Enginespeedtoo low.
1.
PlaceThrottle/Chokecontrolin FAST(rabbit) position.
2.
Wetgrass.
2.
Do notmulchwhengrass is wet.
3.
Excessivelyhigh grass.
3.
Mowonce at a highcuttingheight,then mowagain at desiredheightor makea narrowercuttingswath.
4.
Dullblade.
4.
Sharpenor replaceblade.
1.
Decknot leveledproperly.
1.
Performside-to-sidedeck adjustment.
2.
Dullblade.
2.
Sharpenor replaceblade.
3.
Uneventire pressure.
3.
Checktire pressurein all four tires.
NEED HORE HELP?
I
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- for f_°ee!
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32
Congratulationson makinga smartpurchase.YournewCraftsman@ productis designedand manufacturedfor yearsof dependableoperation. But likeall products,it may requirerepairfrom time to time.That's whenhavinga RepairProtectionAgreementcansave youmoneyand aggravation. Here'swhat the RepairProtectionAgreement*includes: * Expert service byour 10,000professionalrepairspecialists o Unlimitedserviceand no chargefor partsand laboron all coveredrepairs o Product replacementup to $1500if yourcoveredproductcan't be fixed • Discountof 10%from regularprice of serviceand relatedinstalled parts notcoveredby theagreement;also, 10%off regularpriceof preventivemaintenancecheck • Fast help by phone- we call it RapidResolution- phone support from a Searsrepresentative.Thinkof usas a "talkingowner's manual."
33
Onceyou purchasethe Agreement,a simplephonecall is all that it takesfor youto scheduleservice.Youcan call anytimedayor night,or schedulea serviceappointmentonline. The RepairProtectionAgreementis a risk-freepurchase.If youcancel for any reasonduringthe productwarrantyperiod,wewill providea full refund.Or,a proratedrefundanytimeafter the productwarrantyperiod expires.Purchaseyour RepairProtectionAgreementtoday! Somelimitationsand exclusionsapply. For pricesand additional informationin the U.S.A. call 1-800-827-6655. *Coverage in Canadavaries on some items. Forfull details call Sears Canadaat 1-800-361-6665. Sears Installation Service ForSearsprofessionalinstallationof homeappliances,garagedoor openers,waterheaters,and othermajorhomeitems,in the U.S.A.or Canadacall 1-800-4-MY-HOME®.
Steering
and Axle --
IViodel No. 247.28672
2 7 19
34
Steering
and Axle B IViodel No. 247.28672
710-04095
Hex HeadScrew,3/8-16:1.00
2
710-0514
Hex HeadScrew,3/8-16:1.00
22
638-04027-0637 LHAxle Assembly 710-0395
Hex HeadScrew,5/16-18:2.25
3
710-0643
Hex HeadScrew,5/16-18:1.00
23
710-0859
Hex HeadScrew,3/8-16:2.50
4
711-04998
iLH DragLink
i24
710-3180
Hex HeadScrew,5/16-18:1.75
5
711-04999
iRH DragLink
25 i912-0214
HexlockNut,3/8-24
6
912-0240
iJam Nut,7/16-20
26
712-04063
FlangeiockNut,5/16-18
7
712-04065
iFlangelockNut,3/8-16
27
714-0162
CotterPin,5/32:1.25
8
712-0459
iFlangelockNut,7/16-20
28
719-04413A
PivotBarAxle
9
712-3004A
iFlangelockNut,5/16-18
29
934-0255
TubelessAirValve
10
717-1550F
iSteeringGear
30
748-04065-0637 SteeringBlock
11 12
717-1554 923-0448A
iSteeringPinionGear iBall Joint,7/16-20
31 32
748-04068 750-05280
Spacer,.71ID X .125OD X .56LG Spacer,.385X 1.00X 1.5075
13
936-3004
Flat Washer,.406X .875X .105
33
731-05674
BumperCap
14
736-3084
Flat Washer,.51X 1.12X .06:HT
34
736-04228A
FlatWasher,.7811Dx 1.5900D
15
634-04405-4042 Rim Assembly
35
631-04415
SteeringWheel
16 17
738-04263 738-04363
iSteeringShaft,.625OD X 24.25LG ShoulderSpacer,.385X1.25X.3025
36 i37
731-06825 SteeringWheelCap 634-04406-0961 WheelAssembly
18
741-04237B
iHex FlangeBearing5/8 PM
38 i734-1731-0901
Tire
19
783-06043-0637 ISteeringSupportBracket
39
741-0990B
FlangeBearing,.7601D
20
638-04021-0637 RH Axle Assembly
40
741-0516B
FlangeBearing,.760x 1.00x 1.20LG
35
Hood
and Dash B IViodel No. 247.28672
3O
31 42
21 13 8
15
53
44 46
36
Hood
and Dash B IViodel No. 247.28672
631-04353P
Dash Lever
731-07467
LowerGrill
2
710-04484
TaptiteScrew,LockWasher,5/16-18:.750
30
731-07469
LHHoodScoop
3
710-0599
TaptiteScrew,LockWasher,1/4-20:0.500
31
731-07470
RH HoodScoop
4
710-0895
Hi-LoScrew,Lock Washer,1/4-15:0.750
32
738-04091A
ShoulderScrew,.43X.29:TT:5/16-18
5
710-0896
Screw,LockWasher,1/4-14:0.625
33
710-0642
TaptiteScrew,1/4-20:0.750
6
710-1017
Screw,1/4-14:0.625
34
747-05049
RHTank SupportRod
7
710-1611B
TaptiteScrew,5/16-18:0.750
35
747-05050
LHTankSupportRod
8
710-3217
MachineScrew,#8-32:0.375
36
783-06672-0637 CarbonCanisterMountingBracket
9
712-0142
Hex Nut,#8-32:GRA
37
751-10749
FuelHose
10
714-04040
Bow-tieCotterPin
38
946-04556
Throttle/ChokeControl
11
726-3046
RatchetClip:.250DIA
39
751-10750
FuelHose
12
731-07456
Dash
40
731-07495
P-StylePlen
13
731-07550
ControlKnob
41
925-0963
MiniatureLamp,12V
14
732-04580
ExtensionSpring,.500 DIAX 2.733LG
42
925-1649
LampSocket
15
735-0271A
Bumper
43
725-04992
SwitchKeyModule
16
735-04076
AccessoryNet
44
689-00157
GuardAssembly
17 18
747-05280 747-1196
ControlRodLatch LeverRod
45 46
712-04065 738-0143
FlangelockNut,3/8-16 ShoulderBolt, .496x .336:3/8-16
19
783-04285F-0637RH DashSupportPlate
47
925-04036C
Hour Meter
20
783-04323F-0637LH DashSupportPlate
48
725-04258
PTOSwitch
21
625-04124
49
951-10589
CarbonCanister
22
683-04618-0691 HoodAssembly
50
951-10590
CanisterVentFilter
23
710-04187
Hi-loScrew,Lock Washer,1/4-15:0.50
51
951-10610
CanisterAdaptorBracket
24 25
710-05108 931-07457
Screw,LockWasher,1/4 DIA:.750 Grill
52 53
735-04081 735-04170
RubberGromet FuelTankGasket
26
731-07458
RH Lens
54
751-10441
RolloverValve
27
731-07459
LH Lens
55
951-10947
FuelCap
28
931-07461
HoodScoop
--
651-04269
FuelTankAssembly(refs.52- 55)
Keys(Setof 2)
37
Seat and Fender
B Model No. 247.28672
38
24
23
33
27 32
31
30 29
612_
I0 34
38
Seat and Fender
B Model
No. 247.28672
732-04561
CompressionSpring, 1.71X 3.735X .238
2
683-04223-0637 Lift Shaft Assembly 712-04063
FlangelockNut,5/16-18
i22
732-04563
CompressionSpring,.68X 1.065X .055
3
712-04065
FlangelockNut,3/8-16
i23
938-0296
ShoulderScrew,.437X .268:5/16-18
4
914-0104
CotterPin,.072DIA.X 1.13LG
i24
783-06049-0691 Seat MountingBracket
5
714-04040
Bow-TieCotterPin
i25
783-06050
6
716-0106A
E-Ring,.625DIA.SHAFT
i26
783-06088-0691 Seat PivotBracket
7
720-04150
HandleGrip
i27
783-06448
8
732-0874
TorsionSpring
i28
710-04187
Hi-LoScrew,LockWasher,1/4-15:0.50
9
736-0105
SpringWasher,.401X .870X .063
i29
710-0451
CarriageBolt,5/16-18:.750
10
738-0138A
ShoulderScrew, .437X.470:5/16-18
i30
710-0599
TaptiteScrew,LockWasher,1/4-20:0.500
11
738-04130
ShoulderBolt, .625X.175:3/8-16
i31
710-0895
Hi-LoScrew,LockWasher,1/4-15:0.750
12
941-0225
Hex FlangeBearing
i32
731-05837
LH FenderCover
13
746-0968
LiftCable, 16.16LG
i33
731-06754
RH FenderCover
14
747-04962A
Lift Handle
i34
736-3078
FlatWasher,.344X 1.00X .063HDN
15
756-04331
PulleyRollerCable
i35
783-06118-0691 Fender
16
783-04494C-0637RH LiftArm
i36
726-3046
RatchetClip
--
783-04711C-0637LH LiftArm
i37
735-04137
LH FootPad
17
710-04482
Hex HeadFlange,3/8-16:.875
--
735-04139
RH FootPad
18
710-04484
Seat
SeatAdjustmentLever SwitchRetainerClip
TaptiteScrew,LockWasher,5/16-18:.750
i38
757-04127
19 i712-3004A
FlangelockNut,5/16-18
i39
783-06181-0637 Lift Bracket
20
CableTie, 3/16X .05X 7.4
i40
925-05013
725-0157
3g
Seat Switch
Drive
and Rear Wheels
B IViodel No. 247.28672
23
16
32
39/I
33 6O 10 4O
2O
22
4O
Drive and Rear Wheels
B Model No. 247.28672
918-0319
HydroTransmission
747-04979
HydroControlRod
2
710-0176
Hex HeadScrew,5/16-18:2.75
i38
747-04991
HydroBypassRod
3
710-0227
iScrew,indentedWasher,#8-18:0.500
i39
750-04456
Spacer,260 X .372X 1.420LG
4
710-0351
iScrew,#10-16:0.500
i40
954-04207
V-Belt,4LX 78.9POLY
5
710-04484
TaptiteScrew,indentedWasher,5/16-18:.750
i41
756-04224
Fiat IdlerPulley,2.75OD
6
710-0653
TaptiteScrew,indentedWasher,1/4-20:0.375
i42
756-04308
inputPulley,4.13DIA
7
710-1007
TaptiteSeresScrew,:3/8-16:1.500
i43
756-04325
V IdlerPulley,X 3.06
8
710-1325
TaptiteScrew,indentedWasher,1/4-20:1.625 i44
783-06027A
CenterIdlerBracket
9
710-3011
Hex HeadScrew,3/8-16:2.25
i45
783-06133-0637 HydroMountingBracket
10
912-0240
iJam Nut,7/16-20
i46
783-06260-0637 BeltDisengageSupportBracket
11
912-0346
JamlockNut, 1/2-20
i47
783-1019B
SwitchActuatorBracket
12
712-04063
iFlangelockNut,5/16-18
i48
647-04152A
BrakeControlAssembly
13
912-0431
iFlangelockNut,3/8-16
i49
683-04488
HydroPedalBracketAssembly
14
914-0111
iCotterPin,3/32:1.0
i50
710-0604A
TaptiteScrew,indentedWasher,5/16-18:0.625
15
725-0157
CableTie. 3/16X .05X 7.4
i51
711-05068
ClevisPin,5/16 X 3.985
16
725-04791A
iJumperHarness
i52
712-04065
FlangelockNut,3/8-16
17
725-1644
iShortSpring Switch
i53
714-04040
Bow-TieCotterPin
18
926-0154
PushMountCableTie 7.5LG
i54
726-0214
PushCap
19 20
926-0320 731-05299A
InsulatorNut Plate iSleeve,.765IDX 1.500LG
i55 56
732-04587 735-04118A
ExtensionSpring,.63 DIAX 4.95 LG ForwardPedal Pad
21
731-06098
HydroFan
i57
735-04135
ReversePedal Pad
22
932-0209
ExtensionSpring,.48ODX2.03
i58
735-04136
BrakePedal Pad
23
732-04606
ExtensionSpring,.500DIAX 12.6LG
i59
736-0242
BellWasher,.340X .872X .060
24
732-04624
ExtensionSpring,1.00DIA X 4.75
i60
634-04369-4042 RimAssembly
25
732-0716D
ExtensionSpring,.59ODX 4.00 LG
i61
938-0380
26
732-0729
iWireRing
i62
741-0495
FlangeBearing,.630 IDX.695OD X .60
27
732-3118
ExtensionSpring,.375ODX 1.44LG
63
748-04203
Cruise Latch
28
936-0264
Fiat Washer,.330X .630X .0635
i64
783-05914
PedalSupportBracket
29
736-04263
LockWasher
i65
783-05940
PedalSupportBracket,5/8
30
936-3008
Flat Washer,.344X .750X .120
i66
783-06059-0637 DrivePedalBracket
31
736-3010
Fiat Washer,.407X .812X .135
i67
783-06103A-0637BrakePedal Bracket
32
934-0255
TubelessAir Valve
68
634-0104-0961 WheelAssembly
33
734-1730-0901
Tire
i69
710-0627
HexHeadScrew,5/16-24:.750
34
738-04420
ShoulderSpacer,1.375X.380X.183
i70
750-0204
Axle Hub
35
747-04139
BrakeRod
i71
731-2290A
HubCap
36
747-04957A
iFootpedalBypassTransmissionRod
i72
736-0430
FiatWasher,.350x 1.59x .062
41
ShoulderBolt, .500X .270:3/8-16
Engine
Accessories
B IViodel No. 247.28672
16
3 17
42
Engine
Accessories
B IViodel No. 247.28672
683-04549-0637 MulfflerShieldAssembly 2
710-0227
Screw,IndentedWasher,#8-18:0.500
3
710-04683
TaptiteScrew,IndentedWasher,3/8-16:1.000
4
710-0599
TaptiteScrew,IndentedWasher,1/4-20:0.500
5
710-1314A
SocketHeadScrew,5/16-18:.750
6 7
712-0271 783-06378A
SeresNut, 1/4-20 HeatShield
8
721-0460
ExhaustGasket
9
725-0157
CableTie, 3/16 X .05X 7.4
10
726-0205
HoseClamp,.490DIA.
11 12
728-04000 751-3141-14
Rivet,.188DIA X .300 L Oil DrainExtensionHose
13
751-0564B
MufflerDeflector
14
751-10349
FuelHose
15 16
751-10353 951-10517A
LongMufflerDeflector Oil Drain
17
751-10542A
MufflerDeflector
43
PTO and Battery
B IViodel No. 247.28672
7 15
17
20 f3
22
12
44
PTO and Battery
B IViodel No. 247.28672
683-04469A-0691Frame 2
710-04484
TaptiteScrew,indentedWasher,5/16-18:.750
3
710-0599
TaptiteScrew,indentedWasher,1/4-20:0.500
4
710-3005
Hex HeadScrew,3/8-16:1.25
5
712-04065
FlangelockNut,3/8-16
6
738-04058
ShoulderSpacer,.38X 1.0X .70
7
747-04121A
BatteryHolderRod
8 9
783-0349-0637 BatteryTray 783-06089-0637 SeatFrameBracket
10 11
710-04379A 917-04163A
Hex HeadScrew,7/16-20:3.50 ElectricPTOClutch
12
725-0157
CableTie, 3/16x .05 x 7.4
13
936-0171
LockWasher,7/16
14
736-0277
FiatWasher,1.031x 1.620x .095
15
712-0271
SeresNut, 1/4-20
16
756-0978B
ElectricPTOEnginePulley
17 18
710-04666 747-05171
Hex HeadFlange,1/4-20:.75 BeltGuard
19
725-05088
Battery
20
725-04439
Solenoid,12V
21 22
712-04064 725-04363
FlangelockNut, 1/4-20 InterlockSwitch
23
738-04237A
ShoulderScrew,#10-32:.500
45
Deck B Model
No. 247.28672
8
44
31\
/2813
\34
46
Deck B IViodel No. 247.28672
2
618-04950
683-0254B-4028 DeckHangerBracketAssembly
SpindleAssembly i30
936-0344 737-04003D
FiatWasher,.385X 1.0X .030 Water Nozzle
3
683-04598-0428 DeckAssembly
i31
938-0373
ShoulderBolt, .496X 1.525:3/8-16
4
710-04484
TaptiteScrew,indentedWasher,5/16-18:.750
i32
738-04162A
ShoulderSpacer,.8840X .190
5
710-0514
Hex HeadScrew,3/8-16:1.00
i33
938-3056
ShoulderBolt, .496X 2.50:3/8-16
6
710-0528
Hex HeadScrew,5/16-18:1.25
7
710-0599
TaptiteScrew,indentedWasher,1/4-20:0.500
i34 i35
942-04308 747-04944B
2-in-1CuttingBlade DeckLift Rod
8
710-3144
Hex HeadScrew,3/8-16:2.00
i36
956-1227
DeckPulley,6.3 DIA
9
710-3178
CarriageBolt,3/8-16:0.75
i37
747-1116
DeckReleaseHandleRod
10
712-0229
PushNut,3/8
i38
954-04060B
V-Belt
11
712-04065
FlangelockNut,3/8-16
i39
756-04129B
IdlerPulley,4.25"DIA
12
712-0417A
FlangeNut,5/8-18
i40
936-0351
FlatWasher,.760IDX1.50OD
13
712-04243
Lock Nut, 1/2-13
i41
783-04740-0637 DeckEngageCableBracket
14
912-0641
Hex Nut,M16-1.5DIN936
15
753-04070
LynchPin,.1875
i42 i43
738-1186A 783-05946
16 17
914-0470 917-04074
CotterPin, 1/8X 1.25 DeckGear
i44
783-06243-0637 DeckEngageCableBracket
18
921-04041
WaterNozzleAdaptor
i45 i46
783-06368-0637 4.25 PulleyBeltGuardBracket 783-06424A-4028BeltCover
SpindleShaft,6.05 LG. IdlerBracket
19
732-0459C
ExtensionSpring,.94DIA.X 6.74LG
j47
783-06632-4028 DeckStop
20 21
732-04652 734-04155
CompressionSpring,.535ODX 1.751LG Front DeckWheel
i48
783-06643-4028 DeckIdlerSupportBracket
i49
711-04847A
HingePin
22
734-0973
RearDeckWheel
23
936-0119
Lock Washer,5/16
i50 51
732-04372 783-06074A
TorsionSpring Chute Bracket
24
936-0179
Fiat Washer,.531X 1.25X .100
i52
631-04460
Chute Deflector
25
736-0225
Lock Washer,5/8
i53
941-0919
Ball Bearing,.7871DX 1.850DX.551
26
736-0258
Flat Washer,.385X 1.0X .135
i54
750-04936
Spacer,.792X 1.060X 1.860LG
27
736-0262
Fiat Washer,.385X .870X .092
i55
750-0952
Spacer,.792X 1.060X 1.800LG
28
736-0317
Bell Washer,.63X 1.25X .18
4.7
Engine B Model No. 247.28672 I1329 REPLACMENT
ENGINE] I1330 REPAIR
I
MANUAL1148 SHORT BLOCK
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lO58 OPERATOR'S MANUAL
•
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1017 186A 616
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512
i1024
552A 742 _
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404 s-_ 552 _j 691 ,_
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48
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Engine
--
Model
No. 247.28672
50
26
27_
726_
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544 501
31° 1
783 _---_
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513
803
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Engine
D Model
No. 247.28672
883
iii
i34i
1026 "_._
868 1026A
'-..:.
1022 35_ 1029
11ooi_ I
883 _
85O
914 @_ 1022 1029
10231 1022 635 i'
850
51
Engine
B Model
No. 247.28672 ............................................................................................................. 1036EMISSIONSLABEL ] 467 703
........................................................................................................................................... i
1040
......... ......................
305A
305__
306A
307 3O4
// / /
865 _ _.......................... ,'_L_.
447
163 "_ ......
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:::::, :::: 573
967 i
52
Engine
B Model
No. 247.28672 121 CARBURETOROVERHAULKIT S
::::::::::::::::::::::::::::::::::::::::::::::::::::::::::
163 +_ __ 51J
1124Af_
1124 (( 4"_
51A
358 ENGINEGASKETSET 524
